INALCO: The Silent Strength Behind India’s Modern Bus Fleets

“Our precision-engineered aluminium lets partners focus on comfort, design, and performance, making us the silent force behind every bus on India’s roads.”

Mohit Garg
CEO & MD, INALCO Private Limited

In the world of bus manufacturing, where every panel matters and every kilogram counts, one company has quietly emerged as a game-changer. INALCO Private Limited, headquartered in New Delhi, has made aluminium its canvas and quality its creed. While many materials vie for attention in commercial vehicle construction, INALCO has chosen a singular focus – enabling safer, lighter, and more efficient buses that serve millions across India.

Founded in 2018, INALCO may still be a young company, but its journey reflects a maturity born of vision, meticulous planning, and relentless execution.“Aluminium is more than just a material – it is sustainable, versatile, and transformative,” says Mohit Garg, CEO & Managing Director.

“We founded INALCO out of a passion for the metal and a commitment to the industries it serves, but the bus sector became our heart from day one.”

The company’s state-of-the-art facility in Bhiwadi, Rajasthan, is a testament to that commitment. With four continuous casters, advanced rolling mills, and a production capacity of 40,000 metric tonnes annually, INALCO produces aluminium sheets, chequered sheets, and coils, offering excellent strength, finish, and workability.

The factory blends automation with precision, enabling consistent quality across a wide range of aluminium alloys, each designed to meet the exact demands of bus body construction. Every sheet, coil, and panel from INALCO is crafted for buses that demand reliability and efficiency.

Strong yet lightweight, each sheet ensures buses perform seamlessly, reducing downtime and enhancing operational productivity.

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From Vision to Reality: The INALCO Journey

INALCO’s trajectory has been both rapid and deliberate. Within a few short years, the company carved a reputation for reliability, precision, and on-time delivery.

“Our growth has not been about chasing numbers,” Garg explains. “It has been about earning trust and providing solutions that make a real difference for bus manufacturers and, ultimately, the passengers they serve.”

Also, the focus on buses is not incidental. In India, buses are more than vehicles – they are lifelines of public transport. They connect cities, towns, and villages, enabling millions to commute affordably every day.

Recognizing this, INALCO has oriented its product development to meet the sector’s unique needs – lightweight yet strong aluminium sheets, superior corrosion resistance, and precision engineering for durability and safety.

“Our mission is to support manufacturers in building buses that are safer, lighter, and more efficient,” Garg says. “By providing consistent quality, we allow our partners to focus on design, passenger comfort, and operational excellence. In a way, we become an invisible partner on every bus that rolls out on India’s roads.”

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Engineering Excellence: Products and Technology

INALCO’s facility is more than a manufacturing plant – it is a hub of innovation. Advanced casters, high-precision rolling mills, and automation systems ensure each sheet and coil meets stringent standards. The company recently commissioned a state-of-the-art color coating line, boosting surface finish, corrosion resistance, and design flexibility for diverse applications across industries.

“Bus manufacturers have complex needs. Strength, flatness, and surface quality are critical, but so is consistency across large volumes,” Garg notes. “Our technology allows us to meet these needs at scale, with a reliability that the market trusts.”

The facility’s capabilities also extend to chequered sheets, a material widely used in flooring and structural reinforcement. Each product is tension-leveled, ensuring superior flatness and performance in demanding bus applications. By investing in these innovations, INALCO positions itself not just as a supplier, but as a strategic partner in bus body manufacturing.

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Commitment to the Bus Industry

INALCO’s dedication to the bus sector goes beyond production. “This is a deeply personal connection for us,” Garg reflects.

“Buses are about mobility, access, and community. When we serve this industry, we contribute to something bigger than just metal and machines. We help ensure people can move safely and efficiently every day.

This philosophy translates into concrete benefits for bus body builders. INALCO’s aluminium sheets combine reduced weight with strength, allowing manufacturers to optimise fuel efficiency and payload without compromising safety.

Corrosion-resistant coatings extend vehicle lifespan, while precision engineering ensures a flawless fit for every panel. For operators and passengers, these innovations mean buses that are reliable, durable, and safe over the long haul.

Partnerships That Speak Volumes

INALCO’s credibility is reflected in its client roster. Leading names like Olectra Greentech and Ashok Leyland rely on its aluminium solutions, a testament to the company’s reputation for quality, delivery, and service.

“When you supply to industry leaders, you cannot afford inconsistency,” Garg says. “These partnerships are built on trust, not contracts. Every coil we deliver is part of a larger mission to advance the bus industry.”

Beyond supplying material, INALCO actively collaborates with manufacturers to explore new possibilities. From lightweighting initiatives to aesthetic design enhancements using color-coated aluminium, the company contributes both technically and creatively to the products its partners bring to the market.

INALCO’s aluminium sheets combine reduced weight with strength, allowing manufacturers to optimise fuel efficiency and payload without compromising safety. Corrosion-resistant coatings extend vehicle lifespan, while precision engineering ensures a flawless fit for every panel.

Sustainability at the Core

Aluminium itself is a symbol of sustainability, fully recyclable and energy-efficient in lifecycle terms. INALCO leverages this property to support India’s broader environmental goals. “Sustainability is embedded in everything we do,” Garg notes. “Our production processes, material selection, and innovations all aim to reduce environmental impact while providing maximum value to our clients.”

Looking ahead, INALCO is expanding its capabilities to support next-generation bus manufacturing. The color coating line, for example, not only improves aesthetics but also enhances functional durability, enabling electric and modern buses to meet exacting operational standards. 

“We are shaping our clients for what’s next,” Garg says. “Electric buses are the future – lighter, greener, and smarter – and our aluminium solutions are designed to power this new era of mobility.”

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Leadership Philosophy

At the helm of INALCO, Mohit Garg combines strategic vision with hands-on operational expertise. 

“Leadership, for me, is about integrity, responsibility, and curiosity,” he reflects. “We listen first, invest in the right technology, and focus relentlessly on quality. Our goal is to grow alongside our partners by helping them succeed.”

This philosophy extends throughout the organization. With a workforce of 300, INALCO emphasizes skill development, process ownership, and a culture of problem-solving. Every team member, from the factory floor to management, shares a common commitment: delivering aluminium solutions that exceed expectations and build lasting relationships.

The Road Ahead: Innovation and Growth

INALCO’s short-term goals are as focused as its founding vision: expanding production capacity, reducing lead times, and strengthening customer partnerships. 

The medium- and long-term vision is ambitious: to lead the bus industry in aluminium innovation, supporting electric mobility, lighter bus construction, and sustainable manufacturing practices.

“Over the next five years, we aim to set industry benchmarks in quality, technology, and sustainability,” Garg says. “We are committed to innovation that enables our clients to build buses that are safer, more efficient, and future-ready. This is not just business, it is a responsibility to the communities those buses serve.”

In addition to technical innovation, INALCO is exploring strategic collaborations to accelerate the adoption of modern materials in bus manufacturing. By aligning with leaders in electric mobility and advanced vehicle design, the company is ensuring that its aluminium solutions remain relevant and indispensable as the sector evolves.

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Defining a Standard: INALCO’s Impact on the Bus Industry

In a market where operational demands, passenger safety, and regulatory compliance intersect, INALCO has positioned itself as a trusted partner. Its combination of advanced manufacturing, product innovation, and client-centric service is creating a new standard for what aluminium suppliers can offer the bus industry.

“Every sheet we produce, every innovation we deploy, is meant to make buses better,” Garg emphasises. “We are not just supplying material; we are enabling safer, more reliable, and more sustainable mobility for millions.”

The company’s story is also one of purpose-driven growth. By dedicating itself to the bus sector, INALCO aligns business success with social impact, providing solutions that enable affordable, efficient, and green public transport. It is this blend of vision, leadership, and operational excellence that sets the company apart in India’s competitive aluminium landscape.

“When you supply to industry leaders, you cannot afford inconsistency. These partnerships are built on trust, not contracts. Every coil we deliver is part of a larger mission to advance the bus industry.”

Looking Forward: A Future Built on Aluminium

INALCO’s narrative is far from finished. With strong leadership, cutting-edge facilities, and a clear focus on the bus industry, the company is poised to shape the next decade of Indian bus manufacturing. 

From supporting electric mobility to enabling lightweight, safer vehicles, INALCO is at the forefront of a transformation that affects manufacturers, operators, and passengers alike.

“We are excited about the future,” Garg says. “Our mission is clear: provide unmatched quality, support innovation, and ensure every bus that uses our aluminium is safer, lighter, and more efficient. By doing this, we are contributing to a more sustainable, reliable, and connected transport system for India.”

In a sector where every decision matters, where every material impacts performance and safety, INALCO Pvt. Ltd. is proving that dedication, precision, and purpose can elevate an entire industry.

The buses on India’s roads carry more than passengers—they carry the promise of innovation, sustainability, and a company that is quietly shaping the future of mobility.